Course Details
Quality in Manufacturing
This course introduces students to the quality concepts that build the foundation of quality management in the manufacturing industry. This course discusses the importance of quality in industry, both economically and environmentally, and the responsibilities of production technicians with respect to quality inspections and control.
The first two modules provide an introduction to quality management systems, and quality control through data collection and analysis. The next three modules discuss the importance of quality inspections of the manufacturing systems and describe how to organize continuous improvement processes. The next few modules provide an introduction to quality philosophies and quality improvement methods such as Lean Manufacturing, Root Cause Analysis, and Six Sigma. The last two modules in the Quality in Manufacturing Course present information on blueprint reading, including geometric dimensioning and tolerances, and how blueprint reading is important to product quality assurance. Overall, this course provides an opportunity for students to learn about quality topics and how they are applied in the manufacturing industry, and provides them with the knowledge needed to obtain positions in the field of advanced manufacturing.
Recommended Prerequisites
Basic Reading Comprehension, Basic Computer Skills, Basic Internet Browsing Skills
What You’ll Learn
Course Module Listing
Overview
Pre-Course Survey
Course Introduction
Quality Management Systems
Introduction
What is Quality?
ISO: International Organization for Standardization
Quality Management System
Importance of Quality in Manufacturing
Additional Quality Philosophy and Management Strategies
Summary
Assessment
Quality Control
Introduction
Data Collection
Descriptive Analysis
Graphical Representation
Graphical Analysis
Summary
Assessment
Continuous Improvement
Introduction
Role of Production in Quality
Methods for Improving Quality
Pareto Chart: Construct and Analyze
Brainstorming
Communicating Quality Problems
Summary
Assessment
Quality Inspections
Introduction
Inspection Methods
Sampling Plan
Inspection Planning
Documenting and Communicating Inspection Results
Quality Audits
Summary
Assessment
Corrective Actions
Introduction
Corrective Actions and Preventive Actions
Types of Problems and Improvement Strategies
Plan-Do-Check-Act Cycle
When are Corrective and Preventive Actions Needed?
Corrective and Preventive Action Process
Selection and Implementation of Solution
Verification and Documentation of Process
Summary
Assessment
Lean Manufacturing Principles
Introduction
What is Lean?
Types of Waste
Identifying Waste
Lean Building Blocks
Spotlight: 5S
Benefits of Implementing Lean
Barriers for Implementing Lean
Summary
Assessment
Root Cause Analysis
Introduction
Root Cause Analysis Defined
Importance of Root Cause Analysis
Root Cause Analysis Tools
How to Facilitate Root Cause Analysis
Summary
Assessment
Introduction to Six Sigma
Introduction
What is Six Sigma?
The Six Sigma Project Team
Six Sigma on the Production Floor
The Six Sigma DMAIC Model
Six Sigma DMAIC Model: Measure Phase
Six Sigma DMAIC Model: Analyze Phase
Six Sigma DMAIC Model: Improve Phase
Six Sigma DMAIC Model: Control Phase
Six Sigma Tools for the Production Technician
Identifying a Six Sigma Project
Summary
Assessment
GD&T
Introduction
Geometric Dimensioning and Tolerances
Basic Concepts of GD&T
GD&T Terms, Symbols and Rules
Summary
Assessment
Blueprint Reading
Introduction
Blueprint Reading Basics
Symbols Used in Blueprints
Three View Drawings
Title Block Elements
Surface Texture for Materials
Blueprints in the Production Floor
Summary
Assessment
Popular Measuring Instruments
Introduction
Types of Measuring Tools
Scales and Rules
Vernier Scale
Vernier Calipers
Micrometers
Additional Tools
Summary
Assessment
Exam
Exam